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zhejiang BSL battery technology service company

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ThuisProduct ListLopende band voor autobatterijenAutomatische assemblagelijn voor autobatterijen
Automatische assemblagelijn voor autobatterijen
Automatische assemblagelijn voor autobatterijen
  • Automatische assemblagelijn voor autobatterijen
  • Automatische assemblagelijn voor autobatterijen

Automatische assemblagelijn voor autobatterijen

Beschrijving

Automatische assemblagelijn voor autobatterijen

Deze assemblagelijn wordt toegepast op batterijen van 12V36AH tot 12V100AH ​​/ 200AH, dwz het type batterijcontainer kan 1 * 6 of 2 * 3 zijn. Deze assemblagelijn bestaat uit plaatomhulling en plaatgroepsdistributie, automatische COS, kortsluitingstestmachine, inter -cellassen, laskwaliteitscontrole, kortsluitingstesten, batterijklep warmteafdichting, terminallassen, lektesten, etc.

1. L ayout

2. Productiecapaciteit : 80AH als voorbeeld, 1000 stks / 8 uur

3. Vereiste operators : 8 werknemers (3 werknemers voor plaatomhulling en plaatgroepdistributie, 3 werknemers voor COS-machine met vier stations, 1 arbeider voor heatsealing, 1 arbeider voor het lossen van batterijen)

4. Elektrische configuratie voor de apparatuur: alle besturingsprogramma's PLC gebruiken MITSUBISHI, de pneumatische onderdelen gebruiken AIRTAC en SMC.

5. Alle onafhankelijke apparatuur keurt volledige ingesloten bescherming goed, de deuren en ramen worden gemaakt door aluminiumlegering; elk deel waar loodrook ontstaat en loodstof wordt gereserveerd met aanzuigopening, om ervoor te zorgen dat de externe milieubescherming apparatuur kan worden aangesloten.

6. Totaal P ower : ongeveer 120kw

7. Uitrusting Dimensie : lengte is ongeveer 35000 mm

8. Energieverbruik van apparatuur : perslucht ≥500kpa;

Aardgasdruk is 15kpa ~ 20kpa; De zuurstofdruk is 300 kpa-350 kpa

9. Technische basisparameter voor elke uitrusting

NO.

Equipment Name

Equipment Composition

Technical Description

1

Enveloping Machine

1. main body

2. distribution and collection section

3. Vacuum pump and filter tank

4. environmental protection connection barrel

1. apply to PE separator;

2. plate length:100mm-150mm

3. plate width:100mm-150mm

4. enveloping speed: 100pcs-120pcs/min.

5. distribution speed: 200pcs-240pcs/min.

6. plate requirement: No lead paste off and no obvious damage

2

Plate Turnover Tray

 

1. The equipment is used for plate turnover and buffer storage between enveloping and COS;

2. Adopt unpowered revolving mode;

3. can cross-stack the plate groups;

3

Four Stations COS Machine

 

 

 

1. four-station COS machine

2. one set of mold fixture

1. Apply to lead antimony alloy or lead calcium alloy, lead calcium tin alloy;

2. four stations working: loading plate group manually; automatic brushing lug and dipping soldering flux; automatic welding; unloading plate group manually;

3. fixture adopts double-action plate as clamping mode, fixture is same for battery smaller than 12V100Ah;

4. Soldering flux for COS machine has two kinds, i.e. water-based and oil-based,

water-based welding effect is better.

5. According to the lug width the bus-bar size can be added 1.5mm on both sides, the minimum thickness of bus-bar can be controlled around 7 mm;

6. Mold changing time is about 30mins; mainly depending on your operation skill;

4

Automatic Conveyor

 

1. Automatic conveyor length is 3000mm;

2. Stainless steel roller ;

3.Aluminum alloy guide plate adjustment;

5

High voltage short circuit  testing machine

 

1. The equipment is equipped with alarm and rejection function to prevent short circuit battery moving to the next process ;

2. Short circuit testing method adopts constant voltage, test the resistance through current setting;

3. The current can be set to test the evaluation based on the user`s quality  requirement to the battery;

4. The short circuit testing is mainly to prevent micro short circuit resulting from lead particles and separator while welding ;

5. The testing is completed before inter-cell welding, which can reduce plastic container waste.

6

Automatic Conveyor

 

 

1. Stainless steel roller ;

2. Aluminum alloy guide plate adjustment;

3. Conveyor length is 1500mm ;

7

Inter-cell Welding Machine

 

1.The equipment is used for welding and jointing the six single plate group ;

2. Welding adopts cylinder, double-action clamping mode;

3. The equipment adopts Japan MIYACHI controller

8

Automatic Conveyor

 

 

1. Stainless steel roller ;

2. Aluminum alloy guide plate adjustment;

3. Conveyor length is 1500mm ;

9

Welding Spot Testing Machine

 

1. Welding spot testing machine is used for test the quality of inter-cell welding ;

2. Equipped with alarm and rejection function for unqualified battery.

3. The current can be set according to the user`s quality requirement to the battery, to test the resistance mode.

10

 

Unpowered Conveyor

 

 

1. Equipment length is 1500mm;

2. Stainless steel roller;

3. Aluminum alloy guide plate adjustment;

 

11

Automatic Heat Sealing Machine

 

1. The equipment is mainly used for the sealing of battery container and cover.

2. Put the cover manually, meanwhile, adjust the fitness of the terminal and cover;

3. After entering into the heat sealing machine, the machine will automatically clamp the cover, heat and seal.

4.The equipment adopts aluminum alloy heating plate, has the advantages of rapid temperature transfer and uniform heating, etc.

12

Automatic Conveyor

 

1. Length is 1500mm

2. Stainless steel roller, automatic conveying

3. Aluminum alloy guide plate adjustment.

13

Terminal Welding Machine

 

1. The equipment is mainly used for terminal welding.

2. It simulates manual welding mode, welding head revolving diameter can be adjusted and according to the diameter size of the terminal.

3. Welding mold adopts constant temperature water recycle mode, to ensure welding quality and prevent the battery container from being scalded.

4. It can weld conical terminal and angle type terminal, but the angle type terminal must be the mode of being fixed in the battery cover.

5. Welded terminal size can be made according to user`s terminal size ;

6. The depth of terminal welding is generally about 4mm;

14

Automatic Conveyor

 

1. Length is 1500mm

2. Stainless steel roller, automatic conveying.

3. Aluminum alloy guide plate adjustment;

15

Leakage Testing Machine

 

1. It adopts double stations leakage testing;

2. Leakage testing generally adopts positive pressure testing mode.

3. The constant voltage pressure and time cab be set for testing the value according to the user`s requirement;

16

Manual Conveyor

 

 

1. Equipment length is 1500mm;

2. Stainless steel roller;

3. Aluminum alloy guide plate adjustment;















































































































Automatic Assembly Line for Automotive







Product Categorie : Lopende band voor autobatterijen

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